Renovation project - How to build a staircase - part 2
This morning I received a strange phone call, it was definitely the wood
delivery for the stairs, but we had trouble understanding each other, I am
hoping that he is arranging an earlier delivery, but he keeps saying today. I
try to confirm that he will be arriving today, but then it sounds like now.
I open the front door and there he is on the phone to me.
So the arranging early delivery consisted of, I am here, now.
Ok, no problem, I shout John and he and the delivery guy bring the wood
into the garden.
This has messed our schedule up a little bit, as the wood is outside and
the weather is not looking good. So today we will mostly be building a flight
of stairs.
Building a flight of stairs is not the easiest of jobs as the angles
have to be perfect to ensure that the stairs look right.
We try drawing on the wall where the rakes (side panel of the stairs
will go) and all seems well, we have already worked out that there will be 10
treads, this is less than normal but the ceiling height is lower than normal,
this was why we could not buy a set of standard stairs.
The angles are decided and John cuts the wood, we only have one chance
at this and if any measurement is wrong we have just wasted over 500 Euros, we
won’t get a second chance to cut.
The piece is attached to the wall and the second piece is cut.
The treads are cut to size. These will be attached by cutting small
blocks which are screwed on to the sides, all is going well but as we work our
way down, they are not right.
John rechecks the measurements and it should be right we have no idea
why the stairs are going out of line.
It is all removed and we start again, this time John attaches a piece of
wood baton to the wall to ensure that there is no mistake with the measurements
and angles,
yet again, it does not work. Something is not right, it is one of
those moments when you really do just sit and scratch your head, all the
measurements are correct, the angles are correct but it does not work, this is
where I personally would say bugger to it and leave it till tomorrow, but John
will not stop, he knows it is right and he will make sure that it works.
It is at this moment that the realisation hits him, the rakes are
slightly different sizes we had forgotten that the shop did not have 2 pieces
exactly the same size, one is 10 millimetres higher than the other. This sounds
nothing but when you have measurements that need to be exact, it makes a big
difference.
John re works the measurements and has one slightly higher (the
difference is so small it will not be noticeable) the batons are put back in
place and the stairs go up in no time and work perfectly.
But
I do not want square ended stairs, as these will be open plan stairs it
will look like a ladder, I want them to look really nice, John removes all of
the treads and says that he can router the ends, this will give a rounded
finish (similar to the skirting boards he makes) perfect, much better, but I
also don’t want them looking exactly like the skirting boards, not a problem.
He can use his hand plane to make them even more rounded.
This now consists of using the router to make the edge, then planning
them by hand to make the edges more rounded, then using the electric sander to
smooth them.
Once finished they look great and because John has had to do a big part
of the work by hand, they really are handmade bespoke stairs. As we stand back
and look at them, we are both happy and know we made the right decision to buy
quality wood and hand make the stairs.